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English
0.3-0.6mm
Thickness Range
45m/min
Production Speed
5.0m × 0.8m × 1.5m
Dimensions L x W x H
Material Feeding:
The process starts with a coil or sheet of galvanized steel, which is loaded onto a decoiler or uncoiler. The material is then smoothly fed into the roll forming machine for shaping.
Roll Forming
At the core of the machine is a series of precision-engineered rollers that progressively bend and shape the metal strip into a U-shaped profile. Each roller set is specifically designed to ensure accurate dimensions and detailed features of the final U channel.
High Speed Cutting
After the metal strip is formed into the U shape, a cutting system—such as a flying cut off or post-cut shear—accurately cuts the profile to the required length. This guarantees the final product meets precise size specifications.
Stacking
Once the U channel is formed, cut, and any required post-processing is finished, the final pieces are usually stacked, bundled, or packaged to facilitate efficient handling and transportation.
Specification | Details |
Dimension | 5000*800*1500mm |
Weight | 2000 KGS |
Motor Power | 5.5 KW |
Hydraulic Power | 3 KW |
Voltage | 220V / 60Hz / 3PH |
Forming Stations | 12 Stations |
Forming Speed | 0-45 m/min |
U-Keel Height | 12 mm |
U-Keel Width | 38 mm |
Material Width | 60mm |
Forming Thickness | 0.3-0.6 mm (Material: Galvanized Steel) |
Cutting Tolerance | ±2 mm |
Roller Material | Cr12 Steel, Heat Treated, Polished & Hard Chrome Plated |
Main Shaft Material | 45# Steel |
Sprocket | 45# Steel, High-Frequency Quenching |
Cutting System | Hydraulic Cutting Device |
Blade Material | Cr12, Quenched at 60-62° |
Applications of U Channel Roll Forming Machines
· Construction: These machines produce U-channel profiles essential for building structures, offering strong support and framing for doors, windows, and ceilings.
· Automotive: U-channels are widely used in vehicle manufacturing for frames, structural parts, and chassis components.
· Storage Systems: They help fabricate shelving, racks, and storage solutions, improving space efficiency and organization in warehouses.
· Solar Panel Mounting: U-channels provide sturdy frames and mounting systems for solar panels, ensuring long-lasting stability.
· Furniture: Manufacturers rely on U-channels to create furniture elements such as table legs and cabinet frames.
Key Features of the U Channel Roll Forming Machine
· Equipped with a CNC programming system, the machine ensures efficient and precise production of U channels according to exact specifications.
· The CNC unit allows easy input of desired parameters such as size, shape, and material, controlling every stage from material feeding and forming to cutting and finishing.
· Built for durability and low maintenance, the machine minimizes downtime and extends operational life, reducing repair needs and costs
